Setup Time

What is Setup Time?

Setup time includes all time periods required to prepare a machine or another production system for a new job. This includes retooling, adjusting, or configuring the machine. Setup time ends when production can begin. It also includes dismantling time, which is needed to restore a production system to its original state after completing a job. Additionally, the time required for test runs and any necessary adjustments is considered setup time. 

Setup time is a key metric as it directly impacts productivity and flexibility in production facilities. The shorter the setup time, the more time is available for actual production. Shorter setup times allow for more frequent product changes and smaller batch sizes, making planning more flexible. Furthermore, minimizing machine downtime helps reduce production costs. 

The setup time process consists of four phases:

1. Dismantling: Restoring the machine to its original state by removing or resetting the previously used tools, materials, or settings. 
2. Setup: Mounting the necessary tools, adjusting, fine-tuning, and calibrating the production equipment. 
3. Testing: Running a trial operation to check functions and performance. 
4. Adjustment: Correcting settings as needed.